Pressing Tool

This 62 HRC hard pressing tool is made of HSS. High Speed Cutting and Jig Grinding were applied in one set up on the RHP600 machine. The top surfaces were milled with a precision of +/- 5 µm. The steep side walls were machined by jig grinding with a precision of +/- 1,5 µm.
Dimensions 70 mm x 30 mm x 70 mm.

Impeller

On the RXP500DS machine very short machining times may be achieved due to the special construction of the swivel and rotary axes of the machine (patent applied). This is the case for 2D and for 3D wing geometries.

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Slitting Rollers

Extreme accuracy is of paramount importance when machining the cutting edges of hardened steel slitting rollers for paper or any other materials, as the cutting edges must have a constant width within micron range. Particular operational control capabilities are therefore imperative for machining of the slitting rollers. Several machines have been delivered and are satisfying completely the requirements of our customers.

Plastic mold for car window washing container

steel 1.2311 (40CrMnMo7) / hardened and tempered 1200 N/mm2,
dimensions 450 mm x 450 mm x 170 mm,
tool ø16 mm, length 140 mm,
machining time 31 hours
 

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Mold insert for wire end ferrule

steel,
dimensions 32 mm x 5 mm x 15 mm,
smallest radii 0,5 mm, length 140 mm,
machining time for contour area 18 min.

 

Core for mobile phone cover

steel 1.2343 (X38CrMoV5-1),
dimensions 125 mm x 80 mm x 33 mm,
max. 36 000 rpm,
max. 5 500 mm/min feed rate,
smallest tool ø0,2 mm,
machining time 5 hours 27 min.

Electrode

dimensions 0,8 mm x 45 mm x 80 mm,
max. 38 000 rpm,
max. 10 000 mm/min feed rate,
machining time 45 min.

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Coining die

steel,
dimensions ø40 mm x 60 mm,
smallest tool ø0,12 mm,
milling program > 110 MB, Ra ~ 0,2µ,
machining time 7 hours
 

Master wheel

steel 1.2379 (X155CrVMo12-1), HRC 60,
dimensions ø110 mm x 53 mm,
smallest tool ø0,2 mm,
max. 40 000 rpm,
max. 5 000 mm/min feed rate,
machining time 9 hours

Reflector core

steel 1.2316 (X36CrMo17),
dimensions 100 mm x 45 x 40 mm,
smallest tool ø1,5 mm,
max. 40 000 rpm,
max. 5 000 mm/min deed rate,
machining time 5 hours

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Mold insert for golf ball

steel 1.2344 (X40CrMoV5-1), HRC 52,
dimensions ø60 mm x 27 mm,
3-axes machining with ball nose cutter 220°
machining time 3 hours

Punch

material HSS, HRC 65,
dimensions ø20 mm x 95 mm,
smallest tool ø0,8 mm,
max. 40 000 rpm,
max. 2 500 mm/min feed rate,
machining time 2 hours